Emerson Process Management Website Home Emerson Process Management Emerson Corporate BusinessEmerson Corporate website Company OverviewEmerson Corporate BrandsEmerson Corporate Investor Relations  
SearchIndustry Centers
Solutions
Community
Video Central
Resources
Have Fun
Site Map
Reach Us Site Feedback

Success Stories

Pulp & Paper | Boise Cascade

Published in the Herald-Republic on Saturday, December 30, 2000
By Gordon King
Copyright © 2000
Yakima Herald-Republic

DeltaV boiler solution helps battle skyrocketing natural gas prices.

Boise Cascade kiln operator Dick Phillips
Boise Cascade kiln operator Dick Phillips shuts a door on kiln 16 Friday morning as the kiln is closed to dry lumber at the Yakima mill. Natural gas fuels the boilers that create steam used to dry the lumber. By Dori Harrell

Leon Hayes, manager of Yakima's Boise Cascade Corp. lumber mill, returned from a vacation this week to rumors that his plant was shutting down due to the high cost of natural gas. Not true, Hayes said.

That's not to say that skyrocketing prices are not a challenge: The mill's cost for natural gas is now more than $15,000 a day. That's a 267 percent increase from November to December, with the dramatic price jumps blamed on high demand brought on by the cold winter. "But we don't see any curtailments as a result, though there was talk about it at the first of December," Hayes said.

The company re-evaluates its situation every few weeks, but there are no immediate plans to lay off any of its 400 workers, Hayes said.

While companies in Oregon have shut down operations and laid off workers because of increased natural gas bills, that's not the case for Boise Cascade and food processors here. Boise Cascade uses about 10,500 therms of natural gas a day to fire up four boilers used in creating steam to dry lumber. It buys its supply monthly on the wholesale market. A therm is a unit of measure for natural gas; about 1.38 therms is the equivalent of one gallon of heating oil. Just a year ago, Boise Cascade paid 23 cents a therm. This month, it paid $1.45.

In November, the plant spent $250,000 on improving the efficiency of another large boiler run on waste-wood products. "We've seen a 36 percent reduction in gas usage, which at today's prices equals about $9,000 to $10,000 savings a day," Hayes said. Cascade Natural Gas, based in Seattle, pipes the fuel to Boise Cascade and to about 17,000 other customers in the Yakima Valley. Based on rising wholesale rates, the company this month filed for an emergency rate increase with the state Utilities and Transportation Commission. With this boost, Cascade's rates will have gone up 40 percent in six months. A residential or small commercial client using an average of 80 therms of natural gas per month would see an increase of $14.95 per month.

Jon Stoltz, a vice president with Cascade Natural Gas in Seattle, said wholesale prices are still rising but should peak soon and start declining. In the Northwest, the main driver of the natural gas market is the energy-shortage crisis in California, he said. "With the shortage of electricity, those who can generate it, even with natural gas, are able to sell it at high prices, driving the wholesale prices up," Stoltz said. The average price per therm four months ago was about 39 cents and has more than doubled since, with prices fluctuating daily, according to the U.S. Department of Energy. Several fruit processors have said they're simply soaking up the extra costs while waiting for prices to drop.

Because of the volatility of the energy prices, Tree Top Inc. contracts with Cascade for a two-year period for its natural gas, according to spokeswoman Pat Moss. Tree Top is in peak processing now, consuming 35,000 to 40,000 therms a day, Moss said. "Our major concern is a real cold snap," Moss said. If usage increased substantially all over, the amount it's supplied might decrease, she said. Stoltz said that's a possibility. During a demand surge, customers who may use more than they agreed to might be cut to just the amount of their contract, he said. "But there's generally enough supply to go around to everybody, though they may have to buy it on the day market, which could be really high," Stoltz said. Prices should start dropping in February, he added -- which is good news for Boise Cascade. "We know we'll never see prices at 23 cents a therm again," Hayes said. "But we're hoping for under 50 cents a therm."

back to top




     


Send comments to:
info@easydeltav.com

 



© 1996-2008 Emerson Process Management. All rights reserved.
Legal and Privacy Statements